Glasscalibur/firmware/esphome/Glasscalibur-esphome.yml at c82d6eb544f163e3fc9c07ff6e657c287f4633dc · Valar-Systems/Glasscalibur · GitHub

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# =============================================================================
# Glasscalibur — board wrapper (ESP32-C6)
# =============================================================================
# Sets this board's chip, GPIO map, OTA identity, and hardware constants, then
# pulls the shared valar-core + scheduling from Valar-Systems/valar-motion as
# packages and layers the Glasscalibur product (window cover, limit switches,
# accelerometer tamper/stall, buzzer, auto-calibration) on top.
#
# Glasscalibur differs from the VAL30xx reference boards in hardware: a 220 mOhm
# sense resistor, immediate-stop deceleration, and a fixed counter-clockwise
# motor direction with no runtime direction select. Those are expressed through
# the stepper_* / motor_direction_default substitutions that core v0.3.0 added.
# =============================================================================
substitutions:
  device_name: "glasscalibur"
  friendly_name: "Glasscalibur"
  board_id: "Glasscalibur (ESP32-C6)"
  esp_board: "esp32-c6-devkitc-1"
  log_uart: "USB_SERIAL_JTAG"
  ota_repo: "Valar-Systems/Glasscalibur"   # field units self-update from Glasscalibur's own releases
  ota_asset: "Glasscalibur"
  # "dev" for local/branch builds; the release workflow overrides it with the
  # git tag (-s fw_version) so shipped units report the version they run.
  fw_version: "dev"

  # --- GPIO map -------------------------------------------------------------
  pin_uart_tx: "1"
  pin_uart_rx: "0"
  pin_enn: "8"
  pin_index: "6"
  pin_diag: "14"
  pin_btn1: "23"           # Button 1
  pin_btn2: "2"            # UNUSED — core's Button 2 is !removed in the product
                          # layer (Glasscalibur has no second button); this only
                          # exists so the substitution resolves before removal.
  pin_btn_wifi: "21"       # Wi-Fi / Calibrate button

  # --- Stepper hardware (overrides core v0.3.0 defaults) --------------------
  stepper_rsense: "220 mOhm"
  stepper_vsense: "false"
  stepper_deceleration: "inf"          # immediate stop
  stepper_max_speed: "5500 steps/s"
  stepper_acceleration: "100 steps/s^2"
  stepper_config_dump: "false"
  motor_direction_default: "COUNTERCLOCKWISE"

  # --- Mechanical constants (product) ---------------------------------------
  steps_per_revolution: "1600"     # 200 full steps × 8 microsteps
  max_distance_revs:   "213.3669"  # informational; = max_distance_steps / steps_per_revolution
  max_distance_steps:  "341387"    # close-end limit (pos 0) → open-end limit
  cal_sg_floor:        "80"        # min acceptable SG_RESULT during a clean calibration travel
  cal_vib_backstop:    "0.45"      # vibration threshold floor held during calibration probes
  stall_release_steps: "24500"     # stall auto-release back-off (~8 mm sash travel)

esphome:
  project:
    name: "valar-systems.glasscalibur"
    version: "${fw_version}"

packages:
  valar_core:
    url: https://github.com/Valar-Systems/valar-motion
    ref: v0.3.0
    files: [common/valar-core.yaml]
    refresh: 1d
  scheduling:
    url: https://github.com/Valar-Systems/valar-motion
    ref: v0.3.0
    files: [common/scheduling.yaml]
    refresh: 1d
  product: !include ./glasscalibur-product.yaml