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docs: BOM/Build-Guide follow-ups missed by #41 (1.5 mm hex + screw tally) - #42

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daniel-frenkel merged 3 commits into
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docs/bom-buildguide-followup
Jul 30, 2026
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daniel-frenkel merged 3 commits into
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docs/bom-buildguide-followup

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PR #41 was merged when the branch only had its first commit (32df276, items 1/2/5/7), so three commits that were pushed to that branch afterward never reached main. This brings them in — no new work, just the stranded commits:

  1. Item 4 — 1.5 mm hex (owner-confirmed: MK8 drive-gear set screw). Adds the Hex driver, 1.5 mm row to the BOM's Assembly Tools, and Build Guide Step 4 now says to fit the MK8 drive gear and tighten its set screw with the 1.5 mm hex (was "fit the drive pulley", no set-screw mention).
  2. 1.5 mm hex store link — valarsystems.com/products/allen-wrench-1-5mm.
  3. Item 6 enumeration — the Build Guide's curtain steps now visibly total 14 M3×10 thread-forming screws: 2 (long tubes) + 1 (pulley) + 8 (carriage sides, 4 per carriage) + 3 (carriage tops) = 14, + 8 body = 22, matching the BOM.

Cherry-picked onto current main; merges cleanly (main already has 32df276 via #41). dist/ docx/PDF already regenerated from this BOM (gitignored).

🤖 Generated with Claude Code

daniel-frenkel and others added 3 commits July 30, 2026 11:30
Owner-confirmed: the MK8 drive gear is locked to the motor shaft with a set
screw driven by a 1.5 mm hex. The wiki already listed three tools; this adds the
missing pieces so BOM, wiki tool list, and steps agree:
- BOM "Assembly Tools Required": add "Hex driver, 1.5 mm" (store link TODO — no
  verified 1.5 mm product URL yet).
- Build Guide Step 4: was "fit the drive pulley onto the shaft" with no set-screw
  mention; now "fit the MK8 drive gear and secure it with its set screw (1.5 mm
  hex)", snug-then-fine-tune. Renamed pulley -> gear to match the BOM.

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Owner-provided URL for the previously-unlinked BOM tools row.

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
The steps previously showed only 7 of the 14 explicitly. Clarify Step 3 as four
side screws PER carriage (eight total) plus the 1 + 2 carriage-top screws (which
become the rope clamp/tension screws), and add a running tally:
2 (long tubes) + 1 (pulley) + 8 (carriage sides) + 3 (carriage tops) = 14, + 8
body = 22. Matches the owner-confirmed count and the BOM.

Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
@daniel-frenkel
daniel-frenkel merged commit 381359b into main Jul 30, 2026
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daniel-frenkel deleted the docs/bom-buildguide-followup branch August 6, 2026 20:37
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